Industrial commercial vacuum freeze dryer with 5000 kg capacity
Product origin :CHINA
Delivery time :Within 3 Months
Supply capacity :100 Sets
Industrial commercial vacuum freeze dryer is used for fruits and vegetables freeze drying producing, the loading capacity of combination chamber is 5000 kg/batch.
Many producers of freeze drying products chose this model as the initial plan to start the freeze-drying project, because they want to enter the freeze-drying field in the shortest time.
The choice of freeze-drying equipment is very important, especially for the first time entering the completely unfamiliar freeze-drying field, feasibility analysis and adequate market research become very critical.
Why is the right choice to invest in freeze-drying projects?
In recent years, with the continuous improvement of people’s living standards, people’s concerns and needs for healthy diets have become very urgent. Freeze-dried foods are exactly in line with the characteristics of healthy diets, not only retaining the nutrition of the products during the freeze-drying process The ingredients are not lost, and it is easy to store and carry, convenient and fast to eat.
The technical specification of large freeze dryer
|Heating area (m2)||125||250||500||200||400||800|
|Loading capacity (Kg/batch)||1500||3000||6000||2500||5000||10000|
Refrigeration capacity (Kw)
needed (T0=-40℃, Tk=+35℃)
|Steam consumption (Kg/h)||400||680||1200||690||1300||2580|
|Rated power supply (Kw)||56||85||115|
|Heating media||Deionized water|
|Heating mode||Double side radiation|
|Heating plates temperature Range (℃)||Ambient temperature ~+120℃|
Three-dimensional display of freeze-drying equipment workshop
Vacuum freeze drying equipment include vacuum drying chambers, blast freezers, refrigeration compressor system, hot water system, de-icing system, control system, monorail system and accessory equipments, etc.
The advantage of Xinyang vacuum freeze drying equipments
1. Efficiency of Heating Plates
The material of heating plates is aviation aluminum with anodized on the surface, over 100% heat release to the product by radiation, keeping heating uniformity completely.
2. Double Side Radiation Heating Method
There is a certain distance between the tray and the heating plate, avoiding the direct contact, the product is heated evenly. If the temperature of the heating plates gets higher, this heating method can protect the product from getting burnt.
3. Compact Design
Two alternate cold traps are built in the drying chamber, this leads to the compact structure, no need extra place. Compared to other suppliers, the unique design of de-icing tank requires less space, instead of a large water pool.
4. Saving Water
De-icing tank under the drying chamber, which is connected to the vapor trap. The water used to melt the ice comes from the drying material. So this helps save a huge amount of water from wasting.
5. Stable Efficiency
Alternate vapor trap, continuous de-icing. Double vapor trap are installed under the heating plates in drying chamber. During the drying process, the two cold traps work continuously and alternately.When Cold Trap I is condensing, Cold Trap II is de-icing at the same time, and after some time, they change to each other’s state. The Cold Trap II begins to catch water vapor, the Cold Trap I begins to melt ice on the coil, after melting, the clean coil ready for another condensation cycle. There's no extra time needed for separate ice melting, and that helps to increase the output to a certain extent. Due to CDI (continuous de-icing) technology, the ice layer is usually thin for melting, the surface of the coil tube of the cold trap is always at a lower temperature, the capture efficiency remains relatively high all through the whole drying processing, which ensures high quality of products.
Blast freezers as pre-freezing solution for lyophilization processing
Fresh product needed to be frozen in blast freezers before they were loaded into vacuum drying chambers, this is quite important step to keep product temperature lower than -20℃, it is entire sublimation processing during vacuum drying chamber.
Manufacturing of freeze dryer in Xinyang's factory
All parts of the vacuum freeze-drying equipment are strictly inspected and tested before leaving the factory. After the drying chamber is assembled, a vacuum pressure holding test is performed. The cold trap reversal is tested according to the actual operating conditions, and the trolley assembly is fully loaded, Control panel is inspected, etc.
1. Freeze-dried products retain their natural taste, aroma and colour without losing their nutritional value； 2. Freeze dried products do not contain any preservatives; 3. The elimination of water from the primary product significantly reduces the growth of microorganisms and bacteria; 4. Freeze-dried products are light, easy to transport and have a long shelf life....more